The emergence of electric vehicles has been a significant development in the transportation sector in the last few years. With the aim to reduce pollution and noise, e-rickshaws have been introduced in many cities in India. But, many people are unaware of the manufacturing process of e rickshaw. This blog will provide a comprehensive guide to the manufacturing process of e-rickshaws, as well as their associated components.
Auto CAD Designing
The first step in the manufacturing process is Auto CAD designing. This process involves creating a 3D model of the entire e-rickshaw that includes the dimensions, bodywork, and chassis. This is done using the AutoCAD software that is used for creating precise designs for the vehicle. The model created is then used to create a prototype that is used for further testing and other purposes.
Research & Development (R&D)
This is the second step of the manufacturing process. In this step, the R&D team does extensive research on the design and components of the e-rickshaw. This research helps to ensure that the vehicle is designed in a way that meets all the safety and performance standards. This step is also used to identify any potential issues that may arise during the manufacturing process.
Storing & Godown
After the R&D process is complete, the components and materials required for the e-rickshaw are stored in a godown. This godown is responsible for the safe storage of the materials and components and also ensures that they are of high quality. This step is important as it helps to reduce the risk of any manufacturing defects.
Once the components and materials are stored, the fabrication process begins. This process involves the cutting and welding of the components and materials to create the frame and body of the e-rickshaw. The fabrication process is done using specialized machines and tools that are designed to ensure that the components and materials are cut and welded in the correct manner.
Sand Blasting & Powder Coating
After the fabrication process is complete, the e-rickshaw is sent for sandblasting and powder coating. This process involves sandblasting the frame and body of the vehicle to remove any dirt, rust, or paint. The powder coating process is then used to apply a protective layer of paint to the frame and body of the vehicle. This helps to protect the vehicle from any damage or corrosion.
Assembling Fitting & Wiring
Once the sandblasting and powder coating process is complete, the components and materials are assembled and fitted onto the frame and body of the vehicle. This step also involves wiring the electrical components of the vehicle such as the battery, motor, and controller. This step is important as it ensures that the e-rickshaw is ready for testing and performance evaluation.
Testing & Checking
After the assembling, fitting, and wiring process is complete, the vehicle is sent for testing and checking. This step involves testing the performance and safety of the vehicle and making sure that it meets all the safety and performance standards. This step is important as it helps to ensure that the vehicle is safe to use and meets all the required standards.
Delivery & Forwarding
Once the testing and checking process is complete, the e-rickshaw is ready for delivery and forwarding. This step involves arranging for the delivery of the vehicle to its destination. The forwarding process also includes the paperwork and documentation required to ensure the safe and legal delivery of the vehicle.
Servicing & Spares
The last step in the manufacturing process is servicing and spares. This step involves providing regular servicing and maintenance to the e-rickshaw. This includes providing the spare parts and components of the vehicle in case of any damage or malfunction. This step is important as it helps to ensure that the vehicle is safe and reliable for use.
In conclusion, the manufacturing process of e-rickshaw is a complex process that requires a great deal of attention to detail. By observing the steps outlined in this guide, you will be able to successfully understand the manufacturing process of an e-rickshaw. At Big Bull, we understand that each customer has unique needs and requirements. We provide customized solutions and strive to deliver the highest quality products. Our team of dedicated professionals is always ready to provide the necessary guidance and assistance to ensure the best outcome. With our years of experience, expertise, and commitment to quality, we are the perfect partner to help you get the perfect e-rickshaw that meets your exact requirements. So contact us today and let us help you get the best vehicle for your needs.